Grilled Vegetable Sandwich with Fresh Mozzarella & Basil Aioli

The Ultimate Grilled Veggie Sandwich is a satisfying vegetarian option that’s healthy, filling and full of flavor. Even meat lovers will enjoy this stack of marinated, charred vegetables layered with fresh mozzarella and a bright basil aioli.

A sandwich stacked with sliced eggplant, yellow squash, bell peppers, zucchini, red onions, portobello mushrooms, mozzarella and basil.

I love a generous pile of grilled vegetables — seasonal produce from the market or homegrown when possible. Vegetables brighten up any meal, and when marinated and grilled they develop deep, complex flavors that make this sandwich special.

In my daydreams I imagine a huge garden full of zucchini, eggplant, peppers, onions, herbs and more, all growing together in perfect abundance. For now I buy what’s fresh and cook with what I find at the farmers’ market or grocery store.

One eggplant, two yellow squash, one bell peppers, two zucchinis, one red onion and two portobello mushrooms in a baking sheet.

I don’t have a perfect green thumb, but I try to make the most of good produce. My partner has more patience for gardening and has grown some beautiful vegetables for us in the past. Maybe we’ll have another garden soon — fingers crossed.

all the veggies sliced and grilled over platinum foil

For the vegetables, I like to marinate them briefly — they only need a short soak to pick up flavor. A simple mixture of extra virgin olive oil, balsamic vinegar, salt and black pepper is all you need. If you like, add minced garlic or chopped rosemary for an extra layer of flavor. The marinade enhances the natural sweetness of the vegetables without overpowering them.

Side shot of two Grilled Veggie Sandwiches.

You can build this sandwich with any vegetables you enjoy. If you don’t like mushrooms, leave them out. Use a grill or a grill pan — both give great results and attractive grill marks. I use a grill pan often so I can make grilled food year-round.

Close-up of the sandwich showing the grilled veggies and mozzarella.

The basil aioli is quick to make in a blender or food processor and adds a bright, herbal creaminess that pairs perfectly with the charred vegetables. It also doubles as a dipping sauce or a condiment for grilled meats.

Shot of one Grilled Veggie Sandwich.
Loaded with marinated grilled vegetables, fresh mozzarella and a super flavorful and easy to make basil aioli. The Ultimate Grilled Veggie Sandwich is a great vegetarian option that is healthy, filling and delicious.

The Ultimate Grilled Veggie Sandwich ~ with Fresh Mozzarella and Basil Aioli

5 from 1 review

img 2238 8Kathy McDaniel

This Grilled Veggie Sandwich is a masterpiece: marinated grilled vegetables, fresh mozzarella and an easy, flavorful basil aioli.
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Prep 10 minutes
Cook 25 minutes
Total 35 minutes
Makes 4 servings

Ingredients 

  • 1/4 cup extra virgin olive oil
  • 3 tablespoons balsamic vinegar
  • Salt and ground black pepper to taste
  • 2 medium zucchini, sliced lengthwise into 1/2-inch-thick rectangles
  • 2 medium yellow squash, sliced lengthwise into 1/2-inch-thick rectangles
  • 2 medium bell peppers (red, orange and/or yellow), seeded and quartered
  • 1 small eggplant, sliced into 1/2 inch rounds
  • 1 small red onion, sliced into rounds
  • 2 portobello mushrooms
  • 8 ounces fresh mozzarella, sliced
  • 8 slices wholegrain or sourdough bread OR 4 ciabatta rolls

For the Basil Aioli

  • 3/4 cup mayonnaise
  • 3/4 cup fresh basil leaves (packed)
  • 2 garlic cloves, roughly chopped
  • 1 tablespoon lemon juice, freshly squeezed
  • Salt and pepper to taste

Instructions 

  1. Heat a grill pan over medium-high heat or preheat an outdoor grill to medium-high.
  2. Combine the olive oil and balsamic vinegar, pour over the vegetables and toss to coat. Season with salt and black pepper. Marinate 10 to 30 minutes.
  3. Working in batches, grill the vegetables until tender and lightly charred, flipping once. Bell peppers will take about 8–10 minutes; squash, zucchini, eggplant, onion and mushrooms about 7 minutes. Remove from the grill and set aside.
  4. Toast the bread on the grill or in a toaster. Spread each slice or roll with a layer of basil aioli.
  5. Layer the grilled vegetables on the bottom half of each bread portion, top with sliced mozzarella, close the sandwich with the aioli-spread side down, press gently and cut in half to serve.

To Make the Basil Aioli

  1. Place the mayonnaise, basil, garlic and lemon juice in a blender or food processor and blend until smooth. Season with salt and pepper to taste.

Nutrition

Calories: 801 kcal, Carbohydrates: 43 g, Protein: 22 g, Fat: 60 g, Saturated Fat: 14 g, Cholesterol: 62 mg, Sodium: 932 mg, Potassium: 962 mg, Fiber: 6 g, Sugar: 14 g, Vitamin A: 2905 IU, Vitamin C: 112.9 mg, Calcium: 415 mg, Iron: 3.7 mg

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